P35.010: Live Working

Objective

Live work—work on energized circuits—is the performance of maintenance, construction, or testing on equipment and circuits that are energized or that might become energized. Work on energized lines is an important alternative in cases where it is difficult to obtain line outages. In some cases, live work is necessary and unavoidable, such as when stringing over or under energized circuits or adjacent to parallel energized circuits. In addition, work on deenergized lines still faces hazards that include step-touch-transfer and induced voltages that need to be mitigated. Live work on energized or deenergized lines must be performed by qualified and well-trained workers to safely avoid the risk of injury or fatality to the worker and/or public.

The project continually seeks to discover new ways to enhance worker and worksite safety while improving work task effectiveness. This project intends to investigate past flashovers of insulating tools at normal alternating current (ac) voltages, evaluate tools and methods that enhance worker safety and performance, increase technical understanding of live work and its fundamental principles, and advance the state of the art for energized maintenance work. The research conducted in this project may help utilities improve their existing work practices and procedures; adapt new tools, equipment, or technologies; or support utility in-house training programs.

Research Value

Research related to live work on energized and deenergized lines aims to:

  • Improve public and worker safety through guidance on the development and support of safe and effective work practices for live-line and deenergized work
  • Maintain or lower life-cycle costs through increased energized work, which can reduce component switching cycles, keeping electric rates affordable
  • Improve productivity through improved worker technical performance
  • Improve utility decision making on matters related to worker safety and/or industry regulations or practices through solid technical basis
  • Provide guidance on laboratory testing, development, and assessment of new or emerging live working tools, equipment, and procedure
  • Improve reliability of electric service through live-line-driven maintenance
  • Ensure effective knowledge transfer through reference guides, computer-based training, webcasts, conferences, educational videos, and software, enhancing the competencies of all stakeholders engaged in live work

Planned 2025 Research

EPRI aims to enhance transmission line resiliency by applying research effort in the following areas:

Live Working Reference Guide (Tan Book): This is a comprehensive technical resource on live working, including deenergized work, North American and international standards, and fundamentals and principles related to live working tools, equipment, methods, and training resources. The guide is designed to be used by utility personnel engaged in all aspects of live work, from transmission maintenance managers and supervisors to line workers. A new version of the guide is published each year, including new or revised content based on input from project members.

Live Working Rope Testing and Evaluation: Dielectric ropes are used in live work along with rigid insulating tools. Currently available live working ropes have several advantages and disadvantages. An updated research plan intends to evaluate the electrical and mechanical performance of new rope designs coming to market as well as aged ropes. Testing has been performed according to existing standards but also based on “real-world” conditions. In 2025, EPRI intends to publish a technical update detailing results of electrical testing of synthetic ropes used in stringing operations in “real-world” conditions, such as exposure to fog.

Evaluation of Portable Rope Testing Devices: Devices known as dielectric rope testers are used to determine if the dielectric characteristic of the rope is safe for contact with energized lines. This task intends to identify the commercially available rope testers and conduct tests to evaluate their performance. In 2025, results from the testing of commercially available detectors are intended to be presented in a report.

Minimum Approach Distance Calculator (Software): This desktop software tool calculates and illustrates the minimum approach distance (MAD) for phase-to-ground and phase-to-phase clearances based on the Institute of Electrical and Electronics Engineers standard IEEE-516 and The International Electrotechnical Commission standard IEC-61472 formula for utility-specific structures using line components and dimensions for that structure’s location. In 2025, EPRI intends to update the software with new realistic features, continue updating the insulator model builder, and initiate the structure model builder. This new module is envisioned to enable users to create their custom structures, including features such as underbuilt conductors, braced pole configurations, and asymmetric crossarms.

Temporary Protective Grounding Rating Calculator (Software): This calculator is intended to quickly calculate the parameters for sizing temporary protective ground cable based on thermal constraints. This software calculates maximum clearing time, maximum current, temperature, and associated cable cross-section according to ASTM standard. In 2025, EPRI intends to update the software.

Understanding Insulating Tool Flashovers at Normal AC Voltages: This multi-year task supports and complements industry and member problem-solving efforts related to past industry insulating tool flashovers at normal ac system voltages by investigating the incidents and developing and performing laboratory tests based on hypotheses and/or numerical models to evaluate them as viable flashover mechanisms.

This research is part of a broader research effort that intends to investigate degradation and failure modes of insulating tools, research new materials to enhance tool performance, develop/search for new tool testing and inspection technologies, and develop reference and training materials that enhance worker safety in the use, inspection, testing, and care of insulating tools used in live work. In 2025, EPRI intends to verify the validity of the finite element modeling developed in 2023 and 2024 by means of small-scale testing.

Conductive Suit Evaluation: This task aims to update and expand the investigation of conductive suits performed in 1995. It seeks to verify the electrical performance of conductive suits available on the market, including shielding efficiency, current carrying capacity, and electric resistance degradation because of washing cycles. In 2025, EPRI intends to expand the investigation and test conductive suits from two additional manufacturers. Results from the testing of the conductive suits performed in 2024 and 2025 are intended to be presented in a report.

Understanding Effects of High Temperature on Insulating Tools: This multi-year task seeks to identify mechanical and electrical effects on insulating tools, such as hot sticks and ropes, caused by contact exposure with conductors operating at high temperatures. This task is important because utilities have replaced conventional aluminum conductor steel reinforced (ACSR) for high temperature, low sag (HTLS) conductors to operate at temperatures up to 250°C.

Anticipated Deliverables

In 2025, a mix of ongoing research initiatives together with new research areas will be undertaken.

Deliverable Type Date
Live Working Reference Book (The Tan Book) Reference Book December 2025
Live Line Rope Evaluation: Synthetic Ropes for Stringing Operations Technical Update December 2025
Evaluation of Portable Rope Testing Devices Technical Update December 2025
Minimum Approach Distance Calculator Software December 2025
Temporary Protective Grounding Rating (RTGC) Calculator Software December 2025
Conductive Suit Evaluation: Laboratory Testing Technical Update December 2025

Past EPRI Work on Topic

Product ID Title Description Published Date
3002027012 Guide for the Temporary Protective Grounding of Overhead Transmission Lines A compendium of technical information and research on the temporary protective grounding (TPG) used to establish safe work environments for workers and equipment when performing construction and maintenance tasks on overhead transmission lines (OHTLs). December 2023
3002027017 Live Line Rope: Test Results Technical update on insulating ropes used in energized work conditions. In 2023, EPRI incorporated results of visual inspection and tensile testing of artificially aged rope samples. December 2023
3002027023 Minimum Approach Distance Calculator (Software) The Minimum Approach Distance Calculator is used to find the closest distance a qualified electrical worker is permitted to approach either an energized or a grounded object, as applicable for the work method being used. The software uses both IEEE and IEC calculation methods. December 2023
3002027031 Live Working Reference Book (Tan Book) This technical reference provides the utility industry with a single, comprehensive, technical resource related to live work—work on energized circuits—which is the performance of maintenance, construction, or testing on equipment and circuits that are energized or that may become energized. November 2023