Objective
Advanced conductors (which include high-temperature, low-sag (HTLS) conductors) offer the advantages of higher current capacity, potentially lower conductor sag, and lower line losses than conventional aluminum conductor steel-reinforced (ACSR) conductors. Knowledge of the long-term performance of advanced conductors is limited, particularly for newly developed products. In addition, there is a need for information on the specification, selection, procurement, application, installation, and maintenance of advanced conductors. This project intends to address knowledge gaps and give transmission owners and operators confidence in applying this technology.
The key objective of this research is to help transmission engineers apply this technology with confidence by:
- Providing guidance on the selection and specification of advanced conductors
- Developing test protocols to compare different advanced conductors’ performance and durability
- Performing empirical studies to understand the performance and degradation mechanisms of advanced conductors
- Performing laboratory evaluations of inspection technologies for advanced conductors
- Performing empirical studies to refine installation guidance
- Collecting utility insights to benefit from lessons learned
Research Value
Anticipated benefits to the public and funders are to:
- Increase safety by providing guidance on the appropriate methods to inspect and maintain advanced conductors and their connectors
- Increase safety and reliability by providing guidance on the best installation methods for advanced conductors and their connectors
- Provide the technical basis for improved decision making in the selection of advanced conductors and their connectors
Approach
This project addresses critical issues related to the long-term performance of HTLS conductors by undertaking specific tasks in 2026:

Update Guidelines for the Installation of Advanced Conductors: Generally, composite core conductors have different handling and installation requirements compared to traditional steel core conductors. Typical line installation crews are not as familiar with advanced conductor installation requirements compared with the traditional conductors. Most of the premature advanced conductor failures have occurred due improper installation practices. This task intends to compile best practice guidelines based on manufacturer recommendations and utility experience.

Update Guidance for the Inspection of Advanced Conductors: Composite core conductors generally are more fragile than traditional conductors. There may be a need to evaluate the condition of conductors after installation, impact events, or extreme weather. Additionally, as many lines utilizing advanced conductors start to age, there is a need to inspect and assess the core condition. In 2026, this task intends to further refine the inspection technologies previously identified as well as evaluate the feasibility of robotic/crawler line inspection device.

Perform Qualification Testing of Carbon Core Conductors: Because carbon core advanced conductors have only recently been developed, there is a lack of information on how utilities can qualify them for application on their transmission systems. In 2026, this task intends to test and document the results of a new carbon core conductor (e.g. Epsilon Cable HVCRC or De Angeli-Prodotti ACCM, etc.). This information can be used by utilities to properly evaluate advanced conductors.

Identify Best Practices for the Maintenance of Advanced Conductors: Advanced conductors can operate at temperatures more than 150°C. These temperatures could pose a risk for utility workers and the tools that they use. This task intends to evaluate the effects of high temperature on workers and the tools they use, as well as investigate the effects of these tools on the conductors.

Evaluate Environmental Effects’ Impact on the Performance of Advanced Conductors: This task intends to investigate how exposure to various environmental factors might affect the electrical and mechanical performance of HTLS conductors—specifically, non-steel-core HTLS conductors. The factors that intend to be evaluated are fire, tree falls, hurricanes, tornadoes, and others. In 2026, this task is intended to build on the initial fire testing conducted in 2025.

Develop Guide to Safe Design Tension for ACSS Conductor: Determining a safe conductor tension is a multi-faceted problem that requires understanding of the self-damping performance and fretting fatigue endurance of a conductor. This initiative, which is a collaborative effort with project 35.007, is focused on helping solve this problem initially for ACSS conductor, as its self-damping and fatigue properties vary significantly from ACSR conductor.

Evaluate Field-Aged Conductors and Connectors: This task intends to provide an update on the results of evaluations performed on aged HTLS conductors. Through this evaluation, it is envisioned that a better understanding of the aging impact on the electrical and mechanical performance of these conductors may be obtained. In 2026, this document is intended to be updated with the addition of two further advanced conductor evaluations.

Develop Guidelines for the Specification, Selection, and Application of Advanced Conductors: This task develops a guide (which is intended to be updated each year) to assist utilities in the proper selection and application of advanced conductors. The following information intends to be included:
- Field and test experiences with different advanced conductors
- Application case studies
- Documentation and characterization of various types of conductors
- Review and development of technical specifications of the different advanced conductor types
- Review of the various standards associated with advanced conductors

Provide Tools and Resources on the Transmission Resource Center: The following calculators, tools, result summaries, and references are planned to be available on the Advanced Conductor Transmission Resource Center:
Resource Title | Resource Type |
---|---|
Carbon Core ConductorQualification Testing | Results Summary |
Anticipated Deliverables
Deliverable | Type |
---|---|
Carbon Core ConductorQualification Testing | Technical Update |
Evaluation of Aged AdvancedConductors | Technical Update |
Inspection of AdvancedConductors | Technical Update |
Environmental Effects’ Impacton the Performance of Advanced Conductors | Technical Update |
Guide for the Selection andApplication of Advanced Conductors | Technical Update |
Past EPRI Work on Topic
Product ID | Title | Description | Published Date |
---|---|---|---|
3002030304 | Advanced ConductorSpecification Guide | This report aims to provideutilities with information on developing a specification for procuringadvanced conductors and connectors. | December 2024 |
3002029607 | Evaluation of Aged AdvancedConductors and Connectors | This report documents theevaluation of aged, advanced conductor samples sent to EPRI by utilities. | December 2024 |
3002027132 | Mechanical Testing of a NewACSS Connector (Solo) | This report details thetesting and results obtained from the ambient and elevated temperature testson the Solo ACSS connectors (splices and dead-ends). | December 2023 |
3002024464 | Summary of QualificationTests Performed | This report summarizes allthe carbon fiber core conductor qualification tests performed from 2008. | December 2022 |