P35.006 Lightning Performance and Grounding of Transmission Lines

Objective

Lightning is the leading cause of outages and service interruptions on overhead transmission lines. Identifying the most effective and economically viable mitigation measures remains challenging, as utilities must often choose among multiple options—such as grounding enhancements, insulation modifications, and the application of line surge arresters—each with differing performance, cost, and design implications. In some cases, the selected mitigation measure can influence other critical considerations; for example, transmission line grounding affects both lightning performance and public and worker safety.

The objective of this project is to support overhead transmission owners and operators in mitigating lightning‑related outages and improving system reliability by providing guidance to evaluate the effectiveness of grounding systems and other mitigation measures, while balancing performance, safety, and cost considerations. Specifically, the project aims to:

  • Develop practical engineering tools to support the analysis and mitigation of lightning performance issues on overhead transmission lines.
  • Develop and maintain authoritative resource materials, including the Lightning and Grounding Reference Book, to support utility engineering decision‑making.
  • Develop and refine laboratory and field test methods to assess and improve the reliability and performance of key components, such as transmission line surge arresters and grounding systems.
  • Provide targeted training for utility engineers and practitioners through in‑person and virtual formats.
  • Develop practical instrumentation, including the EPRI Zed‑Meter, to enable rapid, non‑intrusive measurement of structure grounding impedance and soil resistivity without disconnecting the ground wire.

Research Value

This project is expected to deliver the following impacts:

  • Improved lightning performance and enhanced safety of overhead transmission lines by equipping engineers with validated tools, methods, and an expanded technical knowledge base.
  • Mitigation of the loss of institutional knowledge through the development of reference guides, training programs, and software tools to support engineering staff who are new to lightning and grounding applications.
  • Reduced capital and operating costs by enabling better‑informed design, inspection, and maintenance decisions using improved reference information, analytical tools, and field‑deployable engineering software.
  • Improved public and worker safety by enabling the calculation and assessment of tower footing voltages and associated step‑ and touch‑potential risks during lightning events and line faults.

Approach

In 2027, EPRI intends to achieve the objectives of this project through the execution of the following tasks:

Quality of Grounding Measurements: Grounding measurement methods traditionally yields a single deterministic value, offering limited insight into the uncertainty or confidence level associated with the measurement. Measurements close to the utility’s target raises questions about the necessity of returning to the field to take extra readings. EPRI is developing a method that enhances the traditional Fall-of-Potential method by embedding it within a probabilistic framework that quantifies uncertainty in the measurement. In 2027, EPRI intends to use this new method on several case studies and to publish the results in the Enhancing Lightning Performance Assessment Through Uncertainty Quantification in Grounding Resistance Measurements Using the Fall of Potential Method report.

Lightning Arc Damage to OPGW: In recent years utilities are increasingly utilizing Optical Fiber Ground Wires (OPGW) whereby the ground wire is utilized to carry a communication link. Severe damage to the OPGW could result in failure of the communication link. EPRI performed multiple lightning arc tests in the recent years to study the impact of several parameters of the tests, using the fibers as distributed sensors in some cases. In 2027, EPRI intends to review the test setup, the acceptance criteria and method to specify the class used in standardized tests to propose updates or improvements and publish this in the Lightning Arc Test for OPGW – Improvements and Class Selection report.

Test Lightning Impulse Performance of Polymer Brace Post Insulators: The lightning impulse strength of insulators provided on drawings by manufacturers is questionable. EPRI performed extensive lighting impulse testing on polymer insulators installed in I-string configurations to identify a simplified formula to estimate the critical flashover voltage to be used in lightning performance studies from their dry-arc distance. As opposed to I-strings, brace post insulators are not highlighting a unique flashover path which would make the estimation of the lightning impulse strength easier. In 2027, EPRI intends to continue testing the lightning performance of brace post insulators to help develop a formula to estimate their lightning impulse strength. The results of these tests are intended to be published in the Lightning Impulse Tests on Brace Post Insulator Configurations report.

Update the Lightning and Grounding Reference Book (The Gray Book): The Gray Book was developed to be a single resource that consolidates fundamental learnings from decades of research in the area of lightning performance and grounding. To facilitate understanding of content contained in The Gray Book, calculators have been developed and are housed on The Transmission Resource Center. In 2027, the chapter on surge arresters is intended to be updated.

Update the Transmission Line Workstation—Generation 2 (TLW-Gen2): Lightning Performance and Power Frequency Grounding Modules: In 2027, these modules intend to be updated to incorporate the latest research results and correct any software and usability issues.

Provide Tools and Resources on the Transmission Resource Center: The following calculators, tools, result summaries, and references are planned to be available on the Lightning Performance and Grounding Transmission Resource Center:

Resource Title Resource Type
Online Lightning and Grounding Applications
  • Estimates of Soil Parameters for Sets of Resistance Measurements
  • Calculation of Ground Electrode Dimensions to Obtain a Desired Value of Resistance
  • Calculation of Ground Electrode Resistance
  • Voltage on Tower Ancillary Circuits During Phase to Ground Faults
  • Potential and Step Potential Near a Ground Electrode
  • Influence of Ground Electrode on Lightning Performance
  • Propagation Model for Tower and Ground Plane
  • Tower Footing Dynamic Resistance
  • Ionization and Propagation Model for Counterpoise
Calculators
Lightning Arc Class Calculator for OPGW Specification Calculator
Drawing Measurement Tool Calculator
Lightning Impulse Strength Calculator Calculator
Surge Impedance Calculator Calculator
US Ground Conductivity Map Reference
US Ground Flash Density Map Reference
Surge Arresters Database Results Summary
Mechanical Aging of Surge Arrestor Leads Results Summary
Alternative Ground materials for Counterpoises Results Summary
Lightning Performance Targets and Structure Footing Resistance Targets Reference

Anticipated Deliverables

Deliverable Date
Enhancing Lightning Performance Assessment Through Uncertainty Quantification in Grounding Resistance Measurements Using the Fall of Potential Method Technical Update Report
Lightning Arc Test for OPGW – Improvements and Class Selection Technical Update Report
Lightning Impulse Tests on Brace Post Insulator Configurations   Technical Update Report
TLW-Gen2: Lightning Performance and Power Frequency Grounding Modules   Software
Lightning Performance and Grounding Reference Book (The Gray Book) Reference Book
In-person Training Workshop on TLW-Gen2’s Lightning Performance module (TFlash) Workshop

Past EPRI Work on Topic

Product ID Title Description Published Date
3002033914 Improving the Quality of Ground Resistance Measurements for Transmission Line Structures: Understanding the Fall-of-Potential Method This report presents a comprehensive analysis of the fall-of-potential method, including its theoretical foundation, numerical simulations, and comparison with field test results. Key procedural steps for obtaining accurate measurements are highlighted, along with supplementary tests that can validate the results. 12/17/2025
3002029580 Lightning Arc Damage to OPGW: Impact of Charge Transfer on Damage Pattern and Strength Recent failures of optical ground wires (OPGW) have been related to lightning arc damages followed by high mechanical loading on the cables (due to wind or ice). The standard IEEE 1138 provides a “lightning arc test” to evaluate the optical and mechanical performance of an OPGW subjected to a lightning charge transfer. This report aims to evaluate the impact of the charge transfer on the damage pattern and the failure strength of an OPGW subjected to the lightning arc test. 12/16/2024
3002032755 Lightning Impulse Strength of Transmission Lines: Impulse Testing of a 138 kV Braced Post Assembly This report documents the Lightning Impulse tests performed in 2025 on a 138 kV braced post polymer insulator assembly. 12/19/2025