P35.018: Transmission Line Switch Management

Objective

Transmission line switches are critical assets for transmission system resilience, as they minimize outage impacts by enabling remote isolation of faulted line sections following outage events and by facilitating power flow redirection under normal and contingency conditions. When properly applied, line switches serve as important mechanisms for improving system flexibility and resilience. However, if not appropriately designed, installed, inspected, or maintained, line switches can introduce maintainability and reliability challenges and, in some cases, compromise overall system performance.

The wide range of available switch designs, configurations, and manufacturers further complicates asset management, as different technologies may have unique installation requirements, maintenance practices, operating characteristics, and spare‑parts needs.

The objective of this project is to support transmission owners and operators in maximizing the reliability and performance of line switches while reducing life‑cycle and maintenance costs. This objective is achieved by developing and disseminating engineering tools, guidance, and technical information to support the design, testing, installation, inspection, condition assessment, troubleshooting, and maintenance of transmission line switches.

Research Value

This project provides value to the industry by supporting safer, more reliable, and cost‑effective application of transmission line switches through the following outcomes:

  • Enhanced safety for utility workers and the general public through guidance that supports safe and effective switching operations.
  • Improved reliability of electric service through effective specification, design, installation, operation, and maintenance of transmission line switches.
  • Reduced incidence of premature failures through the development and application of optimized commissioning and acceptance testing protocols for new line switches.
  • Improved effectiveness of inspection, condition assessment, and diagnostic practices for in‑service line switches.
  • Guidance to support cost‑effective implementation of condition‑based maintenance and replacement strategies.
  • Improved capital and maintenance planning through enhanced understanding of line‑switch performance, aging behaviors, and deterioration mechanisms.
  • Technical guidance to support informed operations and maintenance (O&M) decision‑making based on field data, condition indicators, and condition ratings.

Approach

This project addresses critical issues related to the selection, application, and maintenance of line switches by undertaking specific tasks in 2027:

Test Quick Break Whip Devices: This task intends to develop guidelines and determine, through laboratory testing, the performance and current handling of quick break whip arc interrupting devices. Since there is currently no test methodology for evaluating quick break whips, this research is intended to advance the knowledge and understanding of laboratory evaluation of these devices. In 2027 EPRI intends to develop a free-air arc model based on the high voltage electrical test results. In addition, EPRI intends to continue with the endurance (cyclic) tests of whips, and develop guidance for selecting arc-extinguishing devices based on line characteristics and parallel operation with other circuits.

Develop Inspection and Maintenance Considerations for Line Switches: This is a living task which investigates the use and application of existing, new, and emerging technologies for inspecting, assessing, and monitoring the health conditions of line switches and accessories. The information obtained is intended to be compiled into a comprehensive guide, to form the basis for understanding components, inspection, and monitoring techniques. Technologies such as unmanned aerial systems, testers and sensors are intended to be explored. In 2027 EPRI intends to continue testing the mechanical performance of bearing systems. In addition, EPRI intends to work on the development of a tool for remote cleaning of finger- and jaw-type contacts using insulating tools, expand inspection procedures for specific components, and update the ArcGIS Survey123 electronic form for inspection of line switches, as needed.

Develop Transmission Line Switch Vintage Guide: This task aims to develop a comprehensive technical resource intended to provide guidance and strategies on procedures to assess the condition of transmission line switches in service by model and vintage. For that, underlying failure and degradation modes and mechanisms have been identified and catalogued by components to help estimating life expectancy and required maintenance actions. In addition, this task assists utilities in the performance of root cause and failure analyses. In 2027, EPRI aims to work on and compile results of new forensic investigations, and compile case studies provided by utilities.

Catalog of Component Degradation Modes: This task aims to catalog degradation modes of line switch components across different manufacturers. In 2027, EPRI intends to update the Transmission Resource Center (TRC) with new findings from prior forensic investigations and utility reports.

Update Practical Installation Guide of Line Switches: This is a living task intended to provide the technical basis and guidelines to support and help in the field engineers and technical staff with information regarding component specification, design, installation, and commissioning protocols of new equipment, as learned through best practices. In 2027 EPRI intends to continue working on a compilation of utility line switch installation design templates, and on alternative primary power supply methods for motor operators and controls using voltage transformers.

Evaluate Motorized Switches: This task seeks to gain a better understanding of the functionality of, and the inspection techniques required for motorized switches compared to manually operated switches. Possible topics include the additional components needed for motorization, such as batteries, SCADA, and alternatives of power supply, including voltage transformers. Findings from this task are shared through the inspection and Maintenance Guide and the Line Switch Vintage Guide Technical Update.

Inspection and Maintenance of Line Switches – Workshop: EPRI intends to host an in-person workshop on inspection and maintenance of disconnect switches installed on overhead transmission line structures, including laboratory demonstrations.

Provide Tools and Resources on The Transmission Resource Center: The following calculators, tools, result summaries, and references are planned to be available on the Line Switch Transmission Resource Center:

Resource Title Resource Type
Whip Testing Calculator
ESRI Survey 123 Form for Commission of New Line Switches Results Summary
Quick Break Whip Testing – Intro on Interrupting Capacitive Currents Results Summary
Line Switch Commissioning 101 Results Summary
Catalog of Component Degradation and Failure Modes Results Summary
Selected Standards Reference

Anticipated Deliverable

Deliverable Title Deliverable Type
Quick Break Whip Testing Technical Update Report
Practical Installation Guide for Line Switches Technical Update Report
Inspection and Maintenance Guide Technical Update Report
Inspection and Maintenance of Line Switches Workshop Workshop

Past EPRI Work on Topic

Product ID Title Description Year Published
3002032805 Test Procedure for Quick Break Whip Devices: Recovery Withstand Voltage Vs Gap Length The report explains arc behavior and its role in current interruption and presents preliminary capacitive current interruption test results. In 2025, an endurance test platform for whips was developed, and high‑speed imaging was evaluated to measure whip speed. 2025
3002029612 Inspection and Maintenance of Transmission Line Switches: Survey on Economic and Technical Impacts of Mechanical Seizures This report highlights inspection criteria and maintenance techniques for transmission line switches. In 2025, EPRI focused on available and exploratory procedures for inspection, assessment, and maintenance of contacts. Additionally, a survey on economic and technical impacts of mechanical seizures has been included. 2025
3002027141 Practical Maintenance Guide for Installation of a Transmission Line Switch: Vacuum Interrupters and Utility Experience This guide offers practical information on components, installation, and commissioning of line switches. In 2023, EPRI included new sections on 115 kV equipment, auxiliary arc- extinguishing devices, and siting practices. 2023